Overview

Manufacturing Decision Intelligence

7 live signals · 3 new since 06:00
VP
VP Materials Operations
Digital Transformation
Signals Detected · 24h
147
▲ 22 vs prior day · 7 critical
Active Initiatives
12
8 in execution · 4 in planning
Tasks In Progress
63
▲ 18% throughput vs Q3
Initiatives Completed YTD
47
$92.4M realized value
The Continuous Learning Loop — Live
Signals flow through Sense → Decide → Execute → Learn. Every outcome trains the system.
37 learning events
📡
TrendIQ
Sense · 147 signals
🧭
DecisionIQ
Decide · 12 initiatives
⚙️
ActionIQ
Execute · 63 tasks
📈
EffectivenessIQ
Learn · 47 outcomes
Loop insight: A connector-shortage playbook captured in Penang (Sept) was auto-applied to a similar BOM-mismatch event in Guadalajara this week. Resolution time dropped from 14 days → 2 days. The system remembered.
Functional Area Performance
YTD
Materials & Supply+18.4%
Factory Operations+12.1%
Engineering & NPI+9.6%
Planning+15.2%
Quality+4.8%
Initiative Pipeline · This Quarter
Q1 FY26
28
Signal
Detected
22
Initiative
Created
19
Tasks
Planned
16
In
Execution
12
Outcome
Realized
Realized Value · Trailing 6 Months
$92.4M YTD
JulAugSep OctNovDecJan $8M$54M$92M
Top Recent Outcomes — What the Network Learned
Last 14 days
InitiativeFunctional AreaSites AffectedOutcomeValueStatus
Connector Shortage Mitigation — PenangMaterials314d → 2d resolution; playbook captured$3.2MClosed
SMT Yield Drift — Chihuahua Line 4Factory Ops1Yield 96.4% → 98.7% over 6 weeks$1.8MClosed
Capacitor Lead-Time Volatility — APAC suppliersMaterials12Dual-source qualified; buffer reduced 22%$5.4MClosed
NPI Ramp Knowledge — Wearables ProgramEngineering4Ramp time 18wk → 14wk via captured playbooks$2.1MClosed

TrendIQ — Signal Detection & Initiative Creation

Sense layer. AI-detected anomalies, supplier risk, and yield drift across 104 sites.
Signals · 24h
147
▲ 22
Critical Confidence ≥ 85%
7
awaiting action
Avg Detection → Initiative
2.4h
▼ 68% vs baseline
Sources
11
SAP · MES · IoT · Supplier portals
Live Signal Feed
Click any signal to expand AI analysis: patterns, correlations, root-cause, and recommendations.
Initiatives Created from Signals
3 active
InitiativeSource SignalImpact ScoreOwnerStatus

DecisionIQ — Task Planning & Owner Assignment

Decide layer. Decompose initiatives into executable tasks. AI recommends owners and closure paths.
Active Initiatives
Click to plan tasks and assign owners.
Recommended Closure Path
AI suggests an optimal sequence per initiative.
Select an initiative to see its recommended closure path.

ActionIQ — Execution Kanban

Execute layer. Drag cards across columns. AI suggests optimal workflows.
⚡ AI Execution Optimization
Recommended workflow for the selected initiative or current high-priority task.
94% confidence
📋 Recommended Workflow
  1. Pull SAP S/4HANA inventory + MRP exceptions for affected MPNs
  2. Run dual-source qualification check against approved supplier database
  3. Compare with historical shortage baseline (Penang Sept playbook)
  4. Coordinate with planner pod for safety stock adjustment
  5. Push captured playbook to network knowledge graph
🧠 Similar Past Initiatives
  • Penang Connector Shortage · 14d → 2d via playbook · $3.2M
  • Capacitor Lead-Time Volatility APAC · dual-source · $5.4M
  • Yangzhou Memory Allocation · cross-site rebalance · $1.9M

EffectivenessIQ — Outcomes & Learning

Learn layer. Measure goal vs actual. Capture insights that train future AI decisions.
37 learning events captured
Initiatives Measured
47
YTD
Goal Hit Rate
81%
▲ 14 pts vs baseline
Value Realized
$92.4M
on path to $180M run-rate
Playbooks Captured
37
re-used 64 times
Performance Dashboard — Goal KPI vs Actual KPI
Outcomes feeding back into the system as training data.
InitiativeFunctional AreaGoal KPIActual KPIDeltaOutcome
Connector Shortage Mitigation — PenangMaterialsResolution < 5 days2.0 days+60% betterExceeded
SMT Yield Drift — Chihuahua Line 4Factory OpsYield ≥ 98.0%98.7%+0.7 ptsExceeded
Capacitor Dual-Source — APACMaterialsBuffer reduction 15%22%+7 ptsExceeded
Wearables NPI RampEngineeringRamp ≤ 16 weeks14 weeks2 weeks fasterExceeded
Supplier Risk Score — Tier-2MaterialsCoverage 80%74%-6 ptsPartial
PCB Solder Defect ReductionQualityDPMO < 250312+62 overMissed
Before / After — Connector Shortage Playbook
Penang → Network
Before · 2025
14 days
avg resolution
After · 2026
2 days
with playbook reuse
Delta
-86%
$3.2M realized
What was learned: Early-warning signal from supplier portal lead-time deviation predicted shortage 11 days earlier than MRP exception reports. Playbook now auto-triggers cross-site inventory rebalance check.
Before / After — SMT Yield (Chihuahua Line 4)
Factory Signal Coworker
Before
96.4%
conversion rate
After
98.7%
conversion rate
Delta
+2.3 pts
$1.8M annual
What was learned: Solder paste viscosity drift correlated with humidity 12 hours upstream. Now monitored proactively at 3 sister sites.
Human-in-the-Loop Feedback — Train the Network
Select an initiative outcome and annotate. Your judgment becomes training data.
Connector Shortage Mitigation — Penang
Closed · 2.0 day resolution · Owner: Suresh Pillai (Materials Lead APAC)
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